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LKN is one of Sweden's leading suppliers of automated production systems and solutions.
LKN is applying the expertise it has acquired over more than 30 years in the automotive industry to develop innovative robot-based automation solutions.
LKN today offers customized robotic based automation solutions not only for Body In White applications but also for assembly- and packaging applications.
LKN
offers innovative-, lean- and sustainable automation solutions to meet the most
demanding customer needs.
Purpose
The goal is to ensure that LKN delivers agreed (prearranged) functionality, quality, capacity, cycle time and safety in the current project.
Ensure the shortest possible installation time, commissioning time and maximum utilization rate of robots, process equipment, operators and floor space in the factory for the production equipment that LKN delivers to the customer.
The process refers to the manufacturing process that we integrate in LKN´'s robot application. The most common are spot welding, arc welding, gluing, sealing, riveting, fastening of welding nuts, welding screws, press riveting, etc. The process is studied both in the form of each individual equipment, robot with integrated process equipment, entire robot cells and also flow simulation of the entire production line which through its flow must deliver the right clock time, product quality, degree of utilization and staffing.
The process department is also involved in the early stages during the quotation phase to develop solutions in accordance with the customer's requirements and wishes. In addition, it is verified that the proposed solution meets customer requirements.
Work procedure:
Using the latest digital technology in CAD and simulation software ensure the right process quality, geometry & access, cycle time calculations and safety calculations.
The process is simulated in its entirety with software such as:
- Process SImulate
- Robot Studio
- Delmia
- Visual Components
The work
takes place in close collaboration with the design department mech, electricity
& control suppliers, subcontractors of equipment and installation
personnel. During the development process, several iterations take place
between process, design, assembly and customer.
The delivery from the department includes 2D and 3D layouts, cycle time diagrams, access verification, installation documentation, safety analyzes, Off Line robot Program, "as built" documentation, cycle time analyzes etc.
Purpose
The goal is to ensure that LKN delivers agreed (prearranged) functionality, quality, capacity, cycle time and safety in the current project.
Ensure the shortest possible installation time, commissioning time and maximum utilization rate of robots, process equipment, operators and floor space in the factory for the production equipment that LKN delivers to the customer.
The process refers to the manufacturing process that we integrate in LKN´'s robot application. The most common are spot welding, arc welding, gluing, sealing, riveting, fastening of welding nuts, welding screws, press riveting, etc. The process is studied both in the form of each individual equipment, robot with integrated process equipment, entire robot cells and also flow simulation of the entire production line which through its flow must deliver the right clock time, product quality, degree of utilization and staffing.
The process department is also involved in the early stages during the quotation phase to develop solutions in accordance with the customer's requirements and wishes. In addition, it is verified that the proposed solution meets customer requirements.
Work procedure:
Using the latest digital technology in CAD and simulation software ensure the right process quality, geometry & access, cycle time calculations and safety calculations.
The process is simulated in its entirety with software such as:
- Process SImulate
- Robot Studio
- Delmia
- Visual Components
The work
takes place in close collaboration with the design department mech, electricity
& control suppliers, subcontractors of equipment and installation
personnel. During the development process, several iterations take place
between process, design, assembly and customer.
The delivery from the department includes 2D and 3D layouts, cycle time diagrams, access verification, installation documentation, safety analyzes, Off Line robot Program, "as built" documentation, cycle time analyzes etc.
Optimized material-flow
Naturally, at the design stage, we never take our eyes off material flow and logistics.
We take shop structures into consideration, build the suitable system layout on the basis of efficient logistics and personnel concepts - as well as reach-ability and accessibility investigations - and integrate conveyor systems between the stations.
When it comes to automated production, we know what we are talking about. In numerous projects, we have demonstrated that comprehensive engineering services and experience in integration lead to highly efficient solutions - on schedule, within budget and with short developments phases.
Our mission: Seamless integraiton
Already in the planning process, all system components - hardware and software - from different manufacturers have to interact perfectly. To ensure this, the digital factory and our Design Center, in which we set up realistic trials, provide reliable data without taking risks.
This subsequently allows seamless integration and paves the way for a continuous process chain.
This is all made possible by our wealth and experience in project management: we have repeatedly shown that LKN works reliably to schedule and within budget - no matter how complex the task.
Fault-Free production with intelligent sensor systems
Vision systems and sensor technologies have a major role to play in the monitoring of processes: for example, intelligent camera systems check the position of a work piece and ensure that position tolerances are compensated before further processing is carried out.
Simple controllers for complex systems
Particular expertise is required for the intelligent control of complex systems and the precise monitoring of critical process parameters. This requires the perfect coordination of the software of all system components - from the robot to the overall system.
We were quick off the mark to start developing solutions that make it possible to manage and exchange data efficiently and facilitate the modular integration of data on a single neutral platform. We place great importance on simple programming and user-friendly operator Control.